Developed as an attitude control thruster for the Apollo Command/Service Module and Lunar Module in the 1960s, each unit for the modules employed four quadruple clusters (pods). It was first flown on AS-201 in February 1966. Approximately 800 were produced during the Apollo program.[2]
The R-4D is a fuel-film cooled engine. Some of the fuel is injected longitudinally down the combustion chamber, where it forms a cooling film.[6]
The thruster's design has changed several times since its introduction. The original R-4D's combustion chamber was formed from an alloy of molybdenum, coated in a layer of disilicide.[2] Later versions[clarification needed][when?] switched to a niobium alloy, for its greater ductility. Beginning with the R-4D-14,[when?] the design was changed again to use an iridium-lined rhenium combustion chamber, which provided greater resistance to high-temperature oxidization and promoted mixing of partially reacted gasses.[6]
The R-4D requires no igniter as it uses hypergolic fuel.
It is rated for up to one hour of continuous thrust, 40,000 seconds total, and 20,000 individual firings.[6][7]
^Stechman, Carl; Harper, Steve (July 2010). Performance Improvements in Small Earth Storable Rocket Engines. 46th AIAA/ASME/SAE/ASEE Joint Propulsion Conference. AIAA. doi:10.2514/6.2010-6884. Derivates of this engine are still used today on satellites and spacecraft including the European autonomous transfer vehicle (ATV) and the Japanese H-2 transfer vehicle (HTV) propulsion systems and the future Orion service module.
^ abcStechman, Carl; Harper, Steve (2010). Performance Improvements in Small Earth Storable Rocket Engines- An Era of Approaching the Theoretical. 46th AIAA/ASME/SAE/ASEE Joint Propulsion Conference. The American Institute of Aeronautics and Astronautics. doi:10.2514/6.2010-6884. ISBN978-1-60086-958-7. S2CID111626089.
^"R-4D". Astronautix. Archived from the original on August 26, 2002. Retrieved 5 February 2016.