The foam can be manufactured using vapor deposition to coat a metal foam, a three-dimensional mesh of metal filaments. The metal is then removed.[1]
Applications
Electrode
A physically flexible battery was created using the foam for electrodes. The anode was made by coating the foam with a lithium-titanium compound (Li 4Ti 5O 12) and the cathode by coating the foam with LiFePO 4. Both electrodes were lightweight and their large surface area provided high energy density of 110 Wh/kg, comparable to commercial batteries.[1]
Power density was much greater than a typical battery. At a rate that completely discharged the material in 18 seconds, power delivered was 80 percent of what it produced during an hour-long discharge. Performance remained stable through 500 charge/discharge cycles.[1]
Support
In 2017 researchers used carbon nanotubes to reinforce a foam. The latter material supports 3,000 times its own weight and can return to its original shape when unweighted. Nanotubes, a powdered nickel catalyst and sugar were mixed. Dried pellets of the substance were then compressed in a steel die in the shape of a screw. The nickel was removed, leaving a screw-shaped piece of foam. The nanotubes' outer layers split and bonded with the graphene.[3]