In-flight fire
Aviation accident involving fire
The aftermath of the fire onboard Air Canada Flight 797
In aviation, an in-flight fire is a type of aviation accident where an aircraft catches on fire in-flight. They are considered one of the most dangerous hazards in aviation, with a report from the British Civil Aviation Authority showing that after a fire on an aircraft starts, flight crews only have on average 17 minutes to land their aircraft before it becomes uncontrollable .[ 1] Between 1981 and 1990, approximately 20% of all fatalities on US airlines were caused by in-flight fires.[ 2]
Types
Causes and spread
A lithium-ion battery
Electrical fires are often the result of rogue sparks or the overheating of electronic components. If there are flammable materials around the source of the fire, an electrical fire can quickly spread.[ 7] Cockpit fires are often related to electrical fires as there many electrical components inside the cockpit that can produce sparks. If a cockpit fire is not extinguished in time, the smoke and fire on the control surfaces could make controlling the aircraft harder.[ 5]
Fires in the cabin can be caused by items that the passengers bring on board, like personal electronic devices , lithium batteries , cigarettes, and can be exacerbated by improper waste management. Electrical fires can also occur in the cabin area from wires that run through the cabin, like those for in-flight entertainment systems.[ 8]
Depending on what's inside the cargo hold of an aircraft, a cargo fire can quickly spread. For example, lithium batteries can undergo a process called thermal runaway , where the battery is able to serve as a source of heat, fuel, and an oxidizing agent .[ 9] [ 10] Other hazardous cargo include items that can serve as an oxidizing agent, like oxygen bottles and cleaning products.[ 9]
Engines failures , mainly from loss of engine oil and uncontained engine failures , are the main cause of engine fires.[ 6] In these scenarios, the excess heat produced could ignite the jet fuel or jet fuel vapors inside the engine.[ 7]
In cases where a fire burns for a sufficient time, an event called a flashover can occur. A flashover is the near simultaneous ignition of any combustible material within an enclosed area. As more flammable gasses are released when materials burn and the temperature rises, the autoignition temperature is eventually reached, causing the everything in the enclosed space to ignite.[ 11] Temperatures of flashovers can reach 480–650 °C (900–1,200 °F), making them unsurvivable for more than a few seconds.[ 12]
Prevention
Since 1985, the Federal Aviation Administration (FAA) has mandated more fire-resistant materials to be used in aircraft to lengthen the amount of time until a flashover occurs.[ 13] A kerosene burner test for aircraft seats is used to validate their resistance to the type of fuel fire most commonly encountered; developments in fire-resistant foam and fire-blocking layers have adding 40 to 60 seconds of time for passengers to escape the aircraft.[ 2] Since 1986, aircraft cargo compartments have been required to have more fire-resistant lining and in 1998, the compartments were to have fire detection and suppression systems.[ 14] Halon fire extinguishers , generally using Halon 1301 , are used widely throughout the aviation industry because of their high performance to weight ratio.[ 15] Due to its ozone depleting nature,[ 15] aviation fire-suppression systems are one of the last remain permitted uses of halon.[ 16]
Notable examples
Event
Date
Aircraft
Site
Fatalities/Occupants
Type[ a]
Cause
Ref
Swissair Flight 306
4 September 1963
Sud Aviation SE-210 Caravelle III
Dürrenäsch , Aargau , Switzerland
80/80
Landing-gear fire
Overheated tires from excessive braking
[ 17]
Mohawk Airlines Flight 40
23 June 1967
BAC 1-11 204AF
Blossburg , Pennsylvania , United States
34/34
Tail section fire
Complete valve failure in APU spreading fire to the tail section
[ 18]
Interflug Flight 450
14 August 1972
Ilyushin Il-62
Königs Wusterhausen , Bezirk Potsdam , East Germany
156/156
Cargo fire
Hot-air tube leak
[ 19] [ 20]
Varig Flight 820
11 July 1973
Boeing 707-320C
Near Orly Airport , Île-de-France , France
123/134
Cabin fire
Undetermined, potential electrical fault or lit cigarette
[ 21]
Pakistan International Airlines Flight 740
26 November 1979
Boeing 707-340C
Near Taif , Mecca Province, Saudi Arabia
156/156
Cabin fire
Undermined, potential electrical fault or gasoline leak
[ 22]
Saudia Flight 163
19 August 1980
Lockheed L-1011-200 TriStar
Riyadh International Airport , Riyadh , Saudi Arabia
301/301
Cargo Fire
Undetermined
[ 23]
Pilgrim Airlines Flight 458
21 February 1982
de Havilland Canada DHC-6 Twin Otter
Scituate Reservoir , Rhode Island , United States
1/12
Cockpit fire
Ignition of the windshield washer/deicer fluid , exact ignition source undetermined
[ 24]
Air Canada Flight 797
2 June 1983
McDonnell Douglas DC-9-32
Cincinnati/Northern Kentucky International Airport , Kentucky , United States
23/46
Cabin fire
Undetermined, potential electrical fault
[ 25]
Mexicana de Aviación Flight 940
31 March 1986
Boeing 727-264
Near Maravatío , Michoacán , Mexico
167/167
Landing-gear fire
Under-inflated and overheated tires being filled with air, chemical reaction
[ 26]
LOT Polish Airlines Flight 5055
9 May 1987
Ilyushin Il-62
Kabaty Woods , Masovian Voivodeship , Poland
183/183
Engine fire
Disintegration of engine bearings from improper maintenance
[ 27]
South African Airways Flight 295
28 November 1987
Boeing 747-244BM Combi
Indian Ocean, 225 km NE of Flacq , Mauritius
159/159
Cargo fire
Disputed; undetermined (Official investigation), military fuel (alternate theories)
[ 28] [ 29]
Nigeria Airways Flight 2120
11 July 1991
Douglas DC-8-61
Near King Abdulaziz International Airport , Jeddah , Saudi Arabia
261/261
Landing-gear fire
Under-inflated and overheated tires bursting on takeoff
[ 30]
Zambia national football team plane crash
27 April 1993
de Havilland Canada DHC-5D Buffalo
Gulf of Guinea , near Akanda , Estuaire Province, Gabon
30/30
Engine fire
Engine defects, carbon contamination in gearbox
[ 31]
Baikal Airlines Flight 130
3 January 1994
Tupolev Tu-154M
Mamony , Irkutsk Oblast, Russia
124/124[ b]
Engine fire
Uncontained engine failure from foreign object damage
[ 32]
ValuJet Flight 592
11 May 1996
McDonnell Douglas DC-9-32
Everglades , Florida, United States
110/110
Cargo fire
Improperly packaged oxygen generators activating, excessive heat
[ 33]
FedEx Express Flight 1406
5 September 1996
McDonnell Douglas DC-10
Stewart International Airport , New York City, United States
0/5
Cargo fire
Undetermined
[ 34]
Propair Flight 420
18 June 1998
Fairchild Metroliner SA226
Montréal–Mirabel International Airport , Quebec, Canada
11/11
Landing-gear fire
Overheated dragged tires
[ 35]
Swissair Flight 111
2 September 1998
McDonnell Douglas MD-11
10 km SW of Peggy's Cove , Nova Scotia, Canada
229/229
Electrical fire
Flammable materials around in-flight entertainment wires
[ 36]
Air France Flight 4590
25 July 2000
Concorde
Gonesse , Île-de-France , France
109/109[ c]
Fuel tank/Engine fire
Foreign object damage on landing gear
[ 37]
China Northern Airlines Flight 6136
7 May 2002
McDonnell Douglas MD-82
Bohai Bay , near Dalian Zhoushuizi International Airport , Liaoning, China
112/112
Cabin fire
Intentional gasoline fire , attempted insurance fraud
[ 38]
UPS Airlines Flight 6
3 September 2010
Boeing 747-400F
Near Nad Al Sheba , Dubai
2/2
Cargo fire
Autoignition of cargo pallet with lithium batteries
[ 39]
Asiana Airlines Flight 991
28 July 2011
Boeing 747-400F
East China Sea , 160 km (99 mi) W of Jeju City , Jeju Province, South Korea
2/2
Cargo fire
Undetermined
[ 40]
EgyptAir Flight 804
19 May 2016
Airbus A320-232
Mediterranean Sea , 280 km (170 mi) N of Alexandria
66/66
Cabin/Cockpit fire[ d]
Disputed; bombing (ECAA ), leaking oxygen mask (BEA )
[ 41]
Notes
^ This represents where the fire first started, even if it ended up elsewhere in the aircraft
^ A total of 125 people were killed as one person was killed on the ground
^ A total of 113 people were killed as four people were killed on the ground
^ The ECAA claimed that the fire started in the forward galley while the BEA claimed that the fire started in the cockpit
References
^ "Fire in the Air" . SkyBrary. Retrieved 2 March 2024 .
^ a b "Fire Research" . Federal Aviation Administration Fire Safety. Retrieved 2 March 2024 .
^ a b "Passenger Cabin Fire" . SkyBrary. Retrieved 2 March 2024 .
^ "Cargo Fire Safety – Cargo Hazards, Risks, and Mitigations" . Federal Aviation Administration Fire Safety. Retrieved 2 March 2024 .
^ a b Simon, Jeff (24 February 2020). "AIRCRAFT MAINTENANCE: FIGHTING A COCKPIT FIRE" . Aircraft Owners and Pilots Association. Retrieved 2 March 2024 .
^ a b c "Fire in Flight" . Aviation Safety Magazine . Aviation Safety Staff. 29 May 2002. Retrieved 2 March 2024 .
^ a b Rossier, Robert N. (4 February 2016). "AIRCRAFT FIRES" . Aircraft Owners and Pilots Association. Retrieved 3 March 2024 .
^ Rebekah (8 December 2019). "How common are commercial airplane fires?" . FireSystems.neet . Retrieved 3 March 2024 .
^ a b "Hazard: Passenger Baggage" . Federal Aviation Administration Fire Safety. Retrieved 3 March 2024 .
^ "What Is Thermal Runaway?" . UL Research Institute. 24 August 2021. Retrieved 3 March 2024 .
^ "Flashover" . SkyBrary. Retrieved 5 March 2024 .
^ Pennington, Ryan. "Three Lessons from the Fire Behavior Lab" (PDF) . Connecticut Fire Academy. Retrieved 5 March 2024 .
^ "FAA Fact Sheet: Improvements to Aircraft Survivability" (PDF) . Federal Aviation Administration. Retrieved 5 March 2024 .
^ "Protecting Aircraft and Passengers from Cargo Fires" (PDF) . SkyBrary . Safety First. Retrieved 5 March 2024 .
^ a b "Halon Fire Extinguishers" . SkyBrary. Retrieved 5 March 2024 .
^ "What is the Halon fire extinguisher and its use?" . Industrial Safety Guide. 24 October 2023. Retrieved 5 March 2024 .
^ "Swissair SE-210 Caravelle HB-ICV, accident at Durrenasch. (near Zurich/Kloten Airport), Switzerland on 4 September 1963" (PDF) . Swiss Accident Investigation Commission. 10 March 1965. Retrieved 13 March 2024 .
^ "Aircraft accident report | Mohawk Airlines BAC 1-11, N1116J near Blossburg, Pennsylvania | June 23, 1967" (PDF) . National Transport Safety Board . 18 April 1968. Retrieved 22 April 2024 .
^ Accident description for DM-SEA at the Aviation Safety Network . Retrieved on 9 March 2024.
^ Denes, Benjamin; Spaeth, Andreas (13 August 2022). " "Mayday! Kurs 90 Grad, unmöglich Höhe zu halten." " [Mayday! Course 90 degrees, impossible to maintain altitude.]. Berlin-Brandenburg Broadcasting (in German). Retrieved 9 March 2024 .
^ Accident description for PP-VJZ at the Aviation Safety Network . Retrieved on 9 March 2024.
^ Accident description for AP-AWZ at the Aviation Safety Network . Retrieved on 9 March 2024.
^ "Aircraft Accident Report Saudi Arabian Airlines Lockheed L-1011, HZ -AHK Riyadh, Saudi Arabia August 19th 1980" (PDF) . Presidency of Civil Aviation. Archived from the original (PDF) on 1 January 2014. Retrieved 9 March 2024 .
^ "Pilgrim Airlines Flight 458, deHavilland DHC-6-100, N127PM, Near Providence, Rhode Island, February 21, 1982" (PDF) . National Transportation Safety Board. 20 July 1982. Retrieved 7 March 2024 .
^ "Aircraft Accident Report: Air Canada Flight 797, McDonnell Douglas DC-9-32, C-FTLU, Greater Cincinnati International Airport, Covington, Kentucky, June 2, 1983" (PDF) . National Transportation Safety Board. 31 January 1986. Retrieved 8 March 2024 .
^ Accident description for XA-MEM at the Aviation Safety Network . Retrieved on 9 March 2024.
^ Accident description for SP-LBG at the Aviation Safety Network . Retrieved on 13 March 2024.
^ "Report of the Board of Inquiry into the loss of South African Airways Boeing 747-22B Combi Aircraft "Helderberg" in the Indian Ocean on November 28th 1987" (PDF) . Archived from the original (PDF) on 3 March 2022. Retrieved 9 March 2024 .
^ "Helderberg Conspiracy" (PDF) (PDF). Carte Blanche . 4 June 2000.
^ "McDonnell-Douglas DC-8-61, C-GMXQ, accident at King Abdulaziz International Airport, Jeddah, Saudi Arabia, on 11 July 1991" (PDF) . aviation-safety.net . Presidency of Civil Aviation. Retrieved 8 March 2024 .
^ Accident description for AF-319 at the Aviation Safety Network . Retrieved on 9 March 2024.
^ Accident description for RA-85656 at the Aviation Safety Network . Retrieved on 13 March 2024.
^ "In-Flight Fire and Impact with Terrain, ValuJet Airlines Flight 592, DC-9-32, N904VJ, Everglades, Near Miami, Florida, May 11, 1996" (PDF) . National Transportation Safety Board. 19 August 1997. Retrieved 8 March 2024 .
^ "In-flight Fire/Emergency Landing, Federal Express Flight 1406, Stewart International Airport, Newburgh, New York, September 5, 1996" (PDF) . National Transportation Safety Board. 22 July 1998.
^ "In-Flight Fire-Landing Gear Well Propair Inc. Swearingen SA226-TC C-GQAL Montréal/Mirabel International Airport, Quebec 18 June 1998" . Transportation Safety Board of Canada. Retrieved 13 March 2024 .
^ "In-Flight Fire Leading to Collision with Water Swissair Transport Limited McDonnell Douglas MD-11 HB-IWF Peggy's Cove, Nova Scotia 5 nm SW 2 September 1998" (PDF) . Transportation Safety Board of Canada. 27 March 2003. Retrieved 13 March 2024 .
^ "Accident on 25 July 2000 at La Patte d'Oie in Gonesse (95) to the Concorde registered F-BTSC operated by Air France" (PDF) . Bureau of Enquiry and Analysis for Civil Aviation Safety . 16 January 2002. Retrieved 22 March 2024 .
^ Criminal occurrence description for B-2138 at the Aviation Safety Network . Retrieved on 8 March 2024.
^ "Air Accident Investigation Report Uncontained Cargo Fire Leading to Loss of Control Inflight and Uncontrolled Descent Into Terrain Boeing 747-44AF N571UP Dubai United Arab Emirates 03 September 2010" (PDF) . General Civil Aviation Authority. 24 July 2013. Retrieved 8 March 2024 .
^ Crash Into The Sea After An In-Flight Fire, Asiana Airlines, Boeing 747-400F, HL7604, International Waters 130 km West Of Jeju International Airport, 28 July 2011 (PDF) . skybrary.aero (Report). Aviation and Railway Accident Investigation Board . 24 July 2015. Retrieved 22 March 2024 .
^ Final Report EgyptAir A320 Aircraft crash in the Mediterranean, registered SU-GCC, flight number MSR804, from Charles De-Gaulle Airport, Paris to Cairo International Airport, on 19/05/2016 (Report). Ministry of Civil Aviation (Egypt) . 30 October 2024.