Gillig Low Floor

Gillig Low Floor
A battery-electric Gillig Low-Floor in service for C-TRAN in Vancouver, Washington
Overview
Manufacturer	Gillig
Also called	Gillig H2000LF Gillig Advantage
Production	1996–present
Assembly	Hayward, California (1996–2017) Livermore, California (2017–present)
Body and chassis
Class	Transit bus
Body style	Single-decker bus
Doors	2 doors 1 door (suburban configuration) Mid-entry (1 door, airport shuttle)
Floor type	Low entry
Chassis	Integral
Powertrain
Engine	Caterpillar Caterpillar C9 Cummins Cummins C8.3 Cummins ISC Cummins ISL Cummins M11 Cummins ISM Cummins ISB (Hybrid) Cummins Westport ISL G (CNG) Detroit Diesel Detroit Diesel Series 40 Detroit Diesel Series 50
Capacity	29-foot: 28 35-foot: 32 40-foot: 40
Transmission	Allison Transmission Allison B300R Allison B400R Allison H 40 EP (Hybrid) Voith Voith D863.3E Voith D864.3E Voith D864.5 ZF ZF HP592C ZF HP594C
Dimensions
Wheelbase	29-foot: 163 in (4,140.2 mm) 35-foot: 235 in (5,969.0 mm) 40-foot: 284 in (7,213.6 mm)
Length	29–40 ft (8.8–12.2 m)
Width	102 in (2,590.8 mm)
Height	29-foot: 115 in (2,921.0 mm) 35-, 40-foot:116 in (2,946.4 mm)
Chronology
Predecessor	Gillig Phantom

The Gillig Low Floor (originally named Gillig H2000LF and also nicknamed Gillig Advantage^[1]) is a transit bus manufactured by Gillig since 1997.^[2] The second low-floor bus design introduced in the United States (after the New Flyer Low Floor), the Low Floor originally served as a second product range for the company alongside the Gillig Phantom. As transit bus operators shifted toward low-floor designs, the Low Floor has replaced the Phantom entirely, becoming the sole vehicle platform offered by the company since 2008.

Offered in three body lengths and multiple body configurations, the Low Floor is offered for a variety of transit applications. It is offered with conventional diesel, diesel-electric hybrid, compressed natural gas, and battery-electric powertrain options.

The model line is currently assembled by Gillig at its Livermore, California facility; prior to 2017, the vehicle was assembled in Hayward, California.

Design history

The Gillig Low Floor began life in the mid-1990s as Gillig was approached by Hertz Corporation, who sought a shuttle bus for its airport locations (to replace its fleet of GMC RTS buses).^[3][4] Featuring a carpeted interior, luggage racks, and a central entry door, the primary design requirement of Hertz was a low-floor entry for those carrying luggage or with limited mobility.^[3] In 1996, the first buses for Hertz (named the Gillig H2000LF) entered production, with Hertz placing the H2000LF in service at Logan International Airport in Boston (expanding to other airports in the United States). Gillig would produce the H2000LF for Hertz through 2005, as the design was replaced by standard Gillig Low Floor buses.^[4]

In 1997, Gillig developed the H2000LF shuttle bus into the Low Floor transit bus. Several changes were made to the design, distinguished primarily by the reconfiguration of the entry doors (replacing the central entry with dual entry doors).

Following the renaming of the model line, Gillig introduced the Low Floor as an expansion of its product range, marketed alongside the step-entrance Phantom.

• Selected updates and variations
• 
  H2000LF (1998) for Hertz; note large, printed destination/headsign and center door
• 
  Low Floor (2006) for SORTA; note smaller headsign; top of windshield now aligned with top of sliding side windows
• 
  Low Floor (2014) for SamTrans; note larger door glass (square corners) and frameless side windows
• 
  Low Floor (2014) for VTA, suburban configuration

During its production, the Low Floor has undergone several revisions to its body design. In 2002, the windshield was enlarged (with the use of a smaller destination sign) and the side windows were reduced in width.^[3] After 2003, the rear side split windows that were configured upside down were reconfigured to match the rest of the side windows; frameless windows later became an option (with or without split openings).^[3]

In 2005, the Low Floor model line was expanded by the addition of the Low Floor BRT, adding restyled front and rear bodywork and a front roof fairing; the Trolley Replica (not a trolleybus) restyled the standard Low Floor body as a vintage trolley.

In 2008, the entry doors were revised, adopting larger glass panels (distinguished by squared-off corners). A suburban configuration was introduced alongside the standard transit Low Floor (replacing the version previously offered on the Gillig Phantom). Distinguished by its lack of a rear entry door, the suburban Low Floor was configured with forward-facing seating, internal luggage racks, onboard Wi-Fi, and other passenger-related options.^[5]

For 2011, the Low Floor BRT Plus was introduced. Coinciding with the introduction of CNG and diesel-electric hybrid powertrains, the Plus adopted a full-length body fairing to accommodate CNG tanks and hybrid equipment on the roof. In 2017, a Low Floor Plus was introduced, combining the roof fairing of the BRT Plus with the body of the standard Low Floor.

A battery-electric powertrain developed by Cummins was made available for the Low Floor Plus variant starting in 2019. The launch client for the Gillig/Cummins battery-electric bus was Big Blue Bus, serving Santa Monica, California.^[6][7] A battery-electric Low Floor (29-foot) was tested at Altoona in 2018, using a drivetrain adapted from the BAE HybriDrive powertrain.^[8]

Overview

Of the two body configurations for low-floor buses, the Gillig Low Floor is a low-entry bus (the front two-thirds to three-fourths of the interior is low-floor) with a low-step entry (nearly curb height) and integrated manual wheelchair ramp while the rear part of the interior (behind the rear axle) is raised to provide sufficient space for the powertrain.

The Gillig Low Floor is produced in three nominal body lengths in its standard transit bus configuration: 40 ft (12.2 m).^[9] Maximum seating capacity is 40 passengers for the 40-foot length. The turning radius of the Gillig Low Floor is 43 ft (13.1 m) (40 foot body).

Powertrain

A Utah Transit Authority 2020 Gillig Low Floor.

Conventional (internal combustion)

Currently (as of 2019 production), the Gillig Low Floor range is equipped with three engines: the Cummins B6.7 diesel, Cummins L9 diesel, and Cummins L9N compressed natural gas inline-six engines. Throughout its production, the Gillig Low Floor has featured a range of Cummins engines along with Caterpillar and Detroit Diesel engines.

Allison, Voith, and ZF automatic transmissions are available.

Diesel-electric hybrid

Diesel-electric hybrid Low Floors, like this TARC bus, carry their traction batteries in an enclosure on the rear roof

Since 2004, the Gillig Low Floor has been available in a diesel-electric hybrid configuration with the Cummins ISB engine; hybrid models are identified by their roof-mounted battery pack. Hybrid models have been produced with Allison,^[10][11] BAE,^[12][13][14] and Voith^[15] series- and parallel-hybrid powertrains. In 2008, the Allison hybrid drivetrain was 81% more expensive than a conventional bus, which was partially subsidized by federal grants and expected savings in fuel and maintenance costs.^[16]

The Gillig/Voith hybrid, branded DIWAhybrid, is a mild parallel hybrid system using Maxwell ultracapacitor on-board energy storage,^[17] and was tested to have an observed overall average fuel consumption of 4.75 mpg_‑US (49.5 L/100 km; 5.70 mpg_‑imp).^[15]: 62 The Gillig/BAE series hybrid, branded HybriDrive,^[18] had comparable fuel consumption, at 4.64 mpg_‑US (50.7 L/100 km; 5.57 mpg_‑imp) (40-foot)^[13]: 50 and 3.96–6.14 mpg_‑US (59.4–38.3 L/100 km; 4.76–7.37 mpg_‑imp) (40-foot, Manhattan and HD-UDDS driving cycles, respectively).^[14]: 31 The Gillig/Allison dual-mode (series/parallel) hybrid was similar, at 3.64–6.40 mpg_‑US (64.6–36.8 L/100 km; 4.37–7.69 mpg_‑imp) (40-foot (12.2 m), Manhattan and HD-UDDS driving cycles).^[10]: 30

Battery electric

Gillig/Cummins Low Floor Plus Electric of C-TRAN, in Vancouver, Washington

A fully electric configuration was introduced in 2019, with serial production commencing in 2020;^[6] it was developed as a prototype at the request of Big Blue Bus, (who was the lead customer for the model^[19][20]) which had reduced an order of 20 CNG buses to 19 in order to test an all-electric powertrain system developed by Cummins (branded "Cummins Battery Electric System").^[21] The buses use plug-in charging with a SAE J1772 CCS Type 1 connector,^[22] and an overhead pantograph (SAE J3105–1) connection is available.^[23]

As tested by the Bus Research and Testing Center in Altoona, a 40-foot (12.2 m) battery-electric bus, with a gross capacity of 444 kW-hr (355 kW-hr usable) at 750 VDC, achieved a range of 129 to 187 mi (208 to 301 km), depending on the driving cycle (Manhattan and EPA HD-UDDS, respectively; the Orange County cycle fell in between).^{[24]: 11, 92} Observed energy consumption was 3.04 kW⋅h/mi (11.1 mpg‑e) (Manhattan), 2.27 kW⋅h/mi (14.8 mpg‑e) (Orange County), and 2.09 kW⋅h/mi (16.1 mpg‑e) (HD-UDDS).^[24]: 87 The Cummins TM4 traction motor had a rated output of 262.5 to 562.5 kW (352 to 754 hp).^[24]: 11

Trolleybus

A BRTPlus trolleybus operating for the Dayton RTA.

Gillig partnered with Kiepe Electric to build 45 "NexGen" trolleybuses for the Greater Dayton Regional Transit Authority (RTA); Gillig was responsible for the chassis, based on the Low Floor BRT/CNG, and Kiepe supplied the traction motor, battery, and trolley pole equipment. The contract was awarded by RTA in 2013 and the resulting buses featured "in-motion charging", using the trolley wires to charge an on-board battery that provided an off-wire range of up to 20 mi (32 km). This meant that buses could detour around stalled traffic and the system could be expanded without installing more overhead wire; to facilitate off-wire operation, the driver could move the poles up and down without leaving their seat.^[25] Four prototypes were supplied in 2014: two used diesel engines to operate off-wire, while the other two used storage batteries. The remaining 41 would be equipped with storage batteries; the prototypes would be tested for more than five years before the first of the 41 regular production models arrived in August 2019.^[26] The final bus was delivered in September 2020.^[25]

Engine and Transmission Options

The Gillig Low Floor series is currently and formerly available the following engine and transmission options:

Engines
Engine	Fuel	Production	Availability	Notes
Caterpillar C9	Diesel	2003–2009	BRT Trolley
Cummins C8.3	Diesel	1996–1998	Low Floor
Cummins ISB	Diesel	2008–present (ISB6.7) 2004–2007 (ISB)	BRT Trolley	Used for diesel-electric hybrid powertrains
Cummins ISC	Diesel	1998–2003	Low Floor
Cummins ISL	Diesel	2001–2010	H2000LF Low Floor BRT Trolley
Cummins ISL9		2011–2016
Cummins L9		2017–present		King County Metro diesel-electric hybrid versions use this engine instead of Cummins ISB6.7
Cummins Westport ISL G	CNG	2010–2017	Low Floor BRT
Cummins Westport L9N		2017–present
Cummins M11E	Diesel	1996–1999	Low Floor
Cummins ISM	Diesel	1999–2009	Low Floor BRT Trolley
Cummins	Electric	2019+	Low Floor Plus	Permanent magnet traction motor; peak/continuous power and torque: 350 / 225 kW (469 / 302 hp; 476 / 306 PS) and 3,400 / 850 N⋅m (2,510 / 630 lb⋅ft)[6][27]
Detroit Diesel Series 40E	Diesel	1997–2003	H2000LF Low Floor	Also known as the Navistar DT530E engine
Detroit Diesel Series 50	Diesel	1996–2005	Low Floor
Ford Triton V10[3]	Gasoline	2009	BRT	Gillig BRT only Produced in a single order of gasoline-hybrid buses for LeeTran.
Vossloh-Kiepe	Trolleybus	2014–2021	BRTPlus	For Dayton RTA's trolleybus system
Transmissions
Transmission		Production	Availability	Notes
Allison B300R		1996–present	All
Allison B400R		1996–present	All
Voith D863.3 / D864.3 Voith D863.3E / D864.3E		1996–2005	H2000LF Low Floor
Voith D864.5		2005–present	BRT Trolley
ZF 5/6HP592C		2001–2007	Low Floor BRT Trolley
ZF 5/6HP594C		2007–2010	Low Floor BRT Trolley
ZF Ecolife		2010–present	Low Floor BRT
Allison E^P40/H 40 EP[3]		2004–present	Low Floor BRT Trolley	Parallel diesel-electric hybrid powertrain
BAE Systems HybriDrive[3]		2011–present	Low Floor	Series diesel-electric powertrain
ISE Corporation ThunderVolt[28]		2009	BRT	Gasoline-electric hybrid (Ford V10)
Voith DIWAhybrid[3]		2008–present	Low Floor BRT Trolley	Parallel diesel-electric hybrid powertrain

Variants

Gillig Low Floor variants

Name	Image	Intro.	Changes
BRT		2005	Extended front fascia Restyled rear fascia Projector headlights
BRT Plus		2011	Extended front fascia Full-length roof fairing Projector headlights
Low Floor Plus		2017	Full-length roof fairing
Trolley Replica		2005	Heritage trolley appearance

Gillig also manufactures four models of buses based on the Low Floor chassis: the Low Floor BRT, Low Floor BRT Plus, Low Floor Plus, and the Low Floor Trolley. All have the same engine and transmission options as the standard Low Floor.

Gillig BRT

Restyled BRT rear fascia, CDTA

The Gillig BRT is a restyled version of the Low Floor with different front and rear fascias. It wears a more futuristic look than the standard model. It is available in the same lengths as the standard Low Floor model, although the front fascia adds roughly an extra foot of length to the bus. Instead of sealed-beam headlights, the Gillig BRT has projector headlights. The Gillig BRT is available with CNG, Diesel and Diesel-Electric Hybrid drivetrains.

Gillig BRT Plus

The Gillig BRT Plus is a variant of the BRT which features a full-length roof fairing which hides equipment which can include A/C units, CNG fuel tanks, or batteries. The Plus made its debut in 2011 with Long Beach Transit #1201, which is also the first Compressed Natural Gas (CNG) BRT produced.

Gillig Low Floor Plus

The newest variant of the Gilig Low Floor. Introduced in 2017, the Low Floor Plus is more mildly restyled compared to the Gillig BRT and BRT Plus. The Low Floor Plus features the headlights of the BRT and full-length roof fairings similar to the BRTPlus, but retains the same windshield and rear end cap as the traditional Low Floor model.

Gillig Trolley Replica

See also: tourist trolley

The Gillig Trolley is a trolley-replica bus produced in collaboration with Cable Car Classics of Healdsburg, California. It is available in 30, 35 and 40-foot (9.1, 10.7 and 12.2-meter) lengths. The vintage-style trolley appearance package exterior features include frameless bonded side windows, maintenance-free wood-like trim, ornate gold pinstriping, custom window and body graphic decals, roof cupola, functional solid brass bell, cow catcher, roof perimeter LED ropelights, and front center brass trolley lamp. The interior has solid American white oak seats, optional seat cushions, leather hand straps, brass handrails, stop request pull ropes, wood trim, and woodgrain wall panels and floor covering. In addition to conventional diesel, the Gillig Trolley is available with optional power trains, including Allison hybrid-electric, all-electric, and CNG.

See also

• List of buses

• NABI LFW
• Neoplan AN440L
• New Flyer Low Floor
• Nova Bus LF Series
• Grande West Vicinity

References

1. "Gillig Low Floor | Alliance Bus Group". www.alliancebusgroup.com. Archived from the original on May 31, 2016. Retrieved September 5, 2019.
2. "GILLIG". GILLIG. Archived from the original on December 20, 2016. Retrieved December 19, 2016.
3. "Gillig Low Floor – CPTDB Wiki". cptdb.ca. Retrieved December 30, 2016.
4. "Hertz Corporation – CPTDB Wiki". cptdb.ca. Retrieved December 30, 2016.
5. "GILLIG". GILLIG. Retrieved December 19, 2016.
6. Roman, Alex (January 2, 2020). "A Closer Look at GILLIG, Cummins Battery Electric Bus Partnership". Metro Magazine. Retrieved May 17, 2021.
7. Wanek-Libman, Mischa (August 23, 2019). "Big Blue Bus welcomes first zero-emissions vehicle to fleet". Mass Transit. Retrieved May 17, 2021.
8. Federal Transit Bus Test: Gillig 29' Low Floor electric (Report). Bus Testing and Research Center. May 2018. Retrieved May 17, 2021.
9. Brophy, Jim (July 2, 2016). "Bus Stop Classics: Gillig Low Floor Bus — Last Out of the Gate, But It Had an Advantage". Curbside Classic. Retrieved January 20, 2023.
10. Federal Transit Bus Test, Gillig Model 40-foot Low Floor Hybrid | Test Report PTI-BT-R1813-P (Report). Pennsylvania Transportation Institute, Bus Research and Testing Center. February 2019. Retrieved January 24, 2022.
11. "Allison, GILLIG and Cummins Partner on IndyGo Hybrid Electric Buses". Gillig Corporation (Press release). Inside Indiana Business. July 19, 2021. Retrieved January 24, 2022.
12. "BAE Systems HybriDrive Series Green Propulsion System Orders Surpass 3,500" (Press release). BAE Systems. May 23, 2011. Retrieved January 24, 2022.
13. Federal Transit Bus Test, Gillig Model 40' Low Floor BAE Hybrid | Test Report PTI-BT-R1206-P (Report). Pennsylvania Transportation Institute, Bus Research and Testing Center. July 2012. Retrieved January 24, 2022.
14. Federal Transit Bus Test, Gillig Model Low Floor Hybrid | Test Report PTI-BT-R1801-P (Report). Pennsylvania Transportation Institute, Bus Research and Testing Center. April 2018. Retrieved January 24, 2022.
15. Federal Transit Bus Test, Gillig Model Low Floor | Test Report PTI-BT-R0914 (Report). Pennsylvania Transportation Institute, Bus Research and Testing Center. March 2010. Retrieved January 24, 2022.
16. Sherman, Steven (August 6, 2008). "The Ride: AATA Gillig Hybrid Electric Bus". Automobile. Retrieved January 20, 2023.
17. "Voith Turbo Selects Maxwell Ultracapacitor Modules for DIWAhybrid System for Transit Buses". Green Car Congress. March 3, 2010. Retrieved January 24, 2022.
18. "BAE Systems HybriDrive Series Green Propulsion System Orders Surpass 3,500" (Press release). BAE Systems. May 23, 2011. Retrieved January 20, 2023.
19. GILLIG (August 26, 2019). "Big Blue Bus Reveals New GILLIG Battery Electric Bus". GILLIG. Retrieved February 10, 2024.
20. "Our First Battery Electric Bus Has Arrived! - Big Blue Bus". www.bigbluebus.com. Retrieved February 10, 2024.
21. Staff Report 3091: Purchase of One Battery Electric 40-Foot Bus from Gillig LLC (Report). City of Santa Monica, California. July 24, 2018. Retrieved May 17, 2021.
22. "Welcome aboard". Gillig / Cummins. Retrieved May 17, 2021.
23. "2020 Bus and Truck Council Meeting — GILLIG Update" (PDF). Retrieved May 17, 2021.
24. Federal Transit Bus Test, Gillig Model 40-Foot Low Floor Battery Electric Bus | Test Report 2020-05 (Report). Pennsylvania Transportation Institute, Bus Research and Testing Center. June 2021. Retrieved January 24, 2022.
25. Olson, Jessica; Mosby, Stephen (February 17, 2021). "Dreams become reality as last innovative NexGen bus rolls into Dayton". Mass Transit. Retrieved January 24, 2022.
26. "First new trolleybuses in Dayton/Ohio with In-Motion-Charging". Urban Transport Magazine. August 29, 2019. Retrieved January 24, 2022.
27. "Cummins New Power" (PDF). Wisconsin Clean Cities. August 5, 2020. p. 11. Retrieved May 17, 2021.
28. "Gillig BRT – CPTDB Wiki". cptdb.ca. Retrieved December 30, 2016.

External links

• Gillig Corporation, gillig.com, Retrieved on 2009-09-11
• Gillig Low Floor Archived September 3, 2009, at the Wayback Machine, Gillig Low Floor, Retrieved on 2009-09-12
• Gillig Hybrid Archived September 28, 2009, at the Wayback Machine, Gillig Hybrid, Retrieved on 2009-09-12
• Gillig Trolley Replica Archived September 7, 2009, at the Wayback Machine, Gillig Trolley Replica, Retrieved on 2009-09-11
• Gillig BRT Archived September 17, 2009, at the Wayback Machine, Gillig BRT, Retrieved on 2009-09-11